Recent progress in understanding eutectic solidification in aluminum-silicon foundry alloys

K. Nogita, S. D. McDonald, C. Dinnis, L. Lu, A. K. Dahle

Research output: Chapter in Book/Report/Conference proceedingConference contribution

12 Citations (Scopus)


It is now well established that three different eutectic solidification mechanisms may occur in Al-Si foundry alloys. The operation of each mechanism can be controlled by altering the chemical composition and casting conditions. Recent research has focussed on the understanding of the mechanisms determining the eutectic solidification mode by investigating the growth mechanisms in ultra-high purity and commercial purity alloys, the effect of a wide range of different potential modifying elements and investigating the eutectic nucleation mode. It is concluded that nucleation of eutectic grains is prolific in unmodified commercial purity alloys. In contrast, high-purity alloys have relatively few nuclei and only a few eutectic grains nucleate. Nuclei can also be removed, or rendered inactive, by the addition of modifying elements to commercial purity alloys. There is a relationship between the number of eutectic grains and the morphology of the eutectic because the growth rate of the eutectic depends on the surface area, The three eutectic solidification modes have widely differing spatial distributions of growing eutectic and therefore significant effects on the feeding efficiency of the alloys. Porosity is significantly affected by eutectic solidification mode and there is a direct relationship between them.

Original languageEnglish
Title of host publicationSolidification of Aluminum Alloys
EditorsM.G. Chu, D.A. Granger, Q. Han
Number of pages10
Publication statusPublished - 2004
Externally publishedYes
EventSolidification of Aluminum Alloys - Charlotte, NC., United States
Duration: Mar 14 2004Mar 18 2004

Publication series

NameSolidification of Aluminum Alloys


OtherSolidification of Aluminum Alloys
Country/TerritoryUnited States
CityCharlotte, NC.

All Science Journal Classification (ASJC) codes

  • General Engineering


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