Paper-structured fiber composites impregnated with platinum nanoparticles synthesized on a carbon fiber matrix for catalytic reduction of nitrogen oxides

Platinum nanoparticles (PtNPs) were synthesized on surface-activated carbon fibers with high thermal conductivity, and paper-structured composites were fabricated by a papermaking technique, using the PtNPs-supported carbon fibers and ceramic fibers as matrix materials. As-prepared materials, denoted paper-structured PtNPs catalyst, possessed a unique porous microstructure derived from entangled inorganic fiber networks on which PtNPs were well dispersed. In catalytic reduction of nitrogen oxides (NO_X) in the presence of methane (CH₄), both of which are model exhaust gas components of combustion engines, paper-structured PtNPs catalyst demonstrated excellent NO_X and CH₄ removal efficiency and rapid thermal responsiveness by comparison with the PtNPs-supported carbon fibers, commercial Pt catalyst powders and a monolithic Pt-loaded honeycomb. These features of the new catalyst material are thought to arise from synergistic effects of the highly active PtNPs in association with the unique paper-like microstructure, in promoting effective transfer of heat and reactants to the active sites of the Pt nanocatalysts. The paper-structured PtNPs catalyst with paper-like practical utility is expected to be a promising catalytic material for efficient NO_X gas purification.